Showing posts with label HRV. Show all posts
Showing posts with label HRV. Show all posts

Thursday, June 5, 2014

Week 19 -- The amazing ventillation system

Back from my trip to Korea and Japan, I have three weeks of exciting work on the house to catch you up on. The ventilation system went it in, although we ran into some issues about where to put some of the vents.

Tightly sealed homes are more comfortable

When you seal up the exterior shell of the building, it makes for a more comfortable home in addition to saving energy. When you open the front door, cold air can’t rush in — it has nowhere to go. There are no cold drafts throughout the house because cold air isn’t leaking in anywhere. If you build your house according to passive house standards, it should take 1 hour 40 minutes for all the air in the building to leak out and be replaced by new air (equivalent to 0.6 air changes per hour) (it’s not exactly clear to me why this particular number is the target). A typical home will leak out all of it’s air in 30 minutes, equivalent to leaving the front door wide open!

You are getting sleepy and sickly

People need fresh air otherwise they’ll start to feel a little dizzy and tired due to the build up of CO2 and lack of oxygen. At 600 ppm of CO2, it starts to feel stuffy. At 1000 ppm, you’ll start to feel drowsy. Even measurements of typically constructed homes find that CO2 concentrations in the bedrooms at night with the windows closed will often reach over 2000 ppm! The more tightly sealed the house, the worse the situation gets. Furthermore, toxic gases offgasing from glues, coatings, paints and plastics will cause long term health problems if they are allowed to build up in the home.

The amazing ventilator brings in fresh air without wasting energy

A ventilation system is designed to address this problem, bringing in fresh air to every room while miraculously not wasting energy. It’s ingenious and surprisingly simple, probably one of the coolest energy saving ideas ever! The heart of the system is a type of heat exchanger, a recuperator, shown above, which takes cold air from outside and flows it through tiny pores. Each pore is surrounded by another set of pores flowing warm air from inside in the opposite direction. As the cold air passes by the warm air, almost all of the heat energy (up to 95%) transfers from the warm air to the cold air. It’s easy to think that the temperature of the two air flows might equilibrate to some intermediate temperature, but that’s not what happens.

The secret behind how it works

Imagine two tubes, side by side, shown above. One has cold air entering from outside, one has warm air entering from inside. Since the two tubes are in contact, they will have pretty much the same temperature at each cross section along the tubes, warmer near the inside and cooler near the outside. As air passes through the tubes, heat is transferred between the tubes in order to maintain the temperature profile along the length of both tubes. Notice how incoming cold air is heated up to room temperature and outgoing warm air is cooled down to the outside temperature. The efficiency of this process can be very high as long as the temperature difference between the two tubes is small and the thermal conductivity of the tubes is high. The same process runs in reverse in the summer.

The real life Zhender ComfoAir 200 HRV

The actual ventilator, called a heat recovery ventilator (HRV), looks like a big rectangular box with squid-like flexible ducts going everywhere. It’s installed in the attic space and the ducts are routed down to each room. The installation seemed to be pretty quick and easy — it took two guys about two days, although we ran into an issue.

Where should the ventilation vents go?

Above is an image of the ventilation vent in the kitchen. The architect and Zhender seemed to have two different philosophies about where each vent should go. The architect intended to place exhaust vents in the kitchen and the two bathrooms, and to place supply vents in the bedrooms and the main living area. Zhender seemed to think that supply vents weren’t needed in the main living area because the supply air from the upstairs bedrooms would filter downstairs. On one hand, the architect’s configuration seems like a better idea because the living area is a large space and it would be nice to have fresh air piped there directly. On the other hand, the bedrooms are the locations where CO2 buildup will be the greatest — small spaces, closed off all night, with people breathing inside — and therefore would benefit from as much fresh air as possible.

Three weeks later, we still appear to be at an impasse.

Sunday, January 5, 2014

Hello neighbors postcards!

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Some of my new neighbors might be curious about the activity on their street, so I made up this postcard that Ill drop in their mailboxes. I thought it would be nice to let them know whats going on, but really Im interested in getting started on my ambitious plan of world domination — by convincing everyone to live in ultra-efficient tiny houses!

Here are some of the most striking energy efficiency features of the Potwine Passive House, as listed in the postcard. Ill talk more in depth about these in future posts.

What is a passive house?

Originally popularized in the seventies by back-to-the-earth types, the passive house concept didn’t hit the mainstream until the early nineties when Professors Fiest (Lund University, Sweden) and Adamson (Institute for Housing and the Environment, Germany) took up the concept in earnest using a strictly scientific approach. The central thesis is that the greenhouse effect can be exploited in buildings to provide most of their heating needs. So much heat is available from the sun, in fact, that the original idea involved generating all of a building’s heat from the sun — hence the name passive: no active or mechanical processes would be required. A building would simply take care of its own temperature inherently, reminiscent of the clever designs of ancient buildings that functioned astonishingly well without a modern furnace or air conditioning. Today’s passive homes use many active mechanical systems like air conditioning and air ventilators, but the majority of heating comes passively, from the sun.

South facing windows are the critical source of heat

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South facing windows can capture a tremendous amount of the suns energy in the winter while the sun is at a low angle in the sky. In the summer, when the sun is at a high angle in the sky, an overhang blocks light from hitting the windows to prevent excess heating. Windows facing west, east and north are kept to a minimum, if possible — they will lose heat while adding little solar heat gain. The challenge is to keep the south facing part of the building livable: too many windows will generate too much heat during the day and lose too much heat at night. We want just the right amount of south facing windows to generate enough heat, but no more.

R6 insulated triple pane windows make a huge difference

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Windows are terrible insulators; they incur the greatest heat loss in most buildings. Increasing the insulating capability of the windows will result in enormous energy savings.

The actual amount of heat loss expected from a given type of window is quantified by a metric called the U-value, a measure of how much heat is lost per temperature difference between the inside and outside. A good double pane vinyl window will have a U-value of 0.37, given in the (stupid) US units of [Btu/hr SF ℉]. We’ve elected to go with German Kneer-Südfenster triple pane UPVC windows with an amazingly low U-value of 0.167, lower by more than half the U-value of a typical double pane window! This means that our triple pane windows will be retaining more than twice as much heat compared to double pane windows, and this will make a huge difference in energy savings.

The U-value is the inverse of the R-value, the common metric for insulation. Converting the U-value to the R-value of our windows gives an R-value of R6.

Concrete thermal mass foundation stores heat for the night

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What happens at night when the sun goes down and it is cold outside? We want to be able to store the heat gained during the day and use it at night. That is, amazingly, exactly what the concrete slab foundation will do! The foundation of the home consists of a concrete slab sitting on top of a layer of insulating foam. The concrete serves as a huge reservoir for heat, helping to keep the temperature constant inside the home by absorbing heat during the day when the sun is out, and by releasing heat at night when the temperature inside cools down. The slab is insulated from the ground to prevent stored heat from escaping through the earth. The trick is to figure out how much concrete is needed to absorb a sufficient amount of energy during the day to keep the home warm at night. Too much concrete will never allow the home to get warm. Too little concrete will never be able to keep the home warm all night. The architect uses an energy model to decide how thick to make the concrete slab.

R50 insulated prefabricated wall panels

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The walls are put together in a new and interesting way that helps lower cost, save time and reduce air leaks. Huge wall panels are prefabricated ahead of time in a factory setting, shipped to the building site and then hung on the frame. The installation process only takes a couple of days. The huge size of the panels minimizes the little cracks and seams that cause air leakage in traditional walls. The panels are called Structurally Insulated Panels (SIPs). The SIPs are 8" thick. A normal 2"x6" wall is added to the interior of the SIPs and filled with blown-in fiberglass, resulting in a super insulated wall assembly with an astronomical R-value of R50.

Heat recovery ventilation keeps the air fresh

A typical home leaks a lot of air to the outside. It’s equivalent to leaving the front door completely wide open! In many cases, the leaks are there by design: they bring in fresh air. But when a home is tightly sealed, things will get stinky pretty quickly unless you have a way of ventilating the place. The problem is that you can’t just open a window because you’ll lose heat (or cold) and defeat the whole purpose of tightly sealing the home. The solution is absolutely ingenious: a Heat Recovery Ventilator (HRV). The HRV brings fresh air into the home and simultaneously exhausts stale air to the outside, yet miraculously doesn’t allow heat to escape. I’ll explain how this works in a future post; it’s very clever.

Drain water heat recovery saves hot water

Hot water is a tough issue to solve. Heating up water requires a tremendous amount of energy. Many choose to employ natural gas water heaters, which are probably the most economical option (at least until the natural gas bubble bursts). Our goal is to go fossil fuel free, so we had to consider other options. In a future post, I’ll talk about why we ended up choosing on-demand tankless water heaters instead of solar thermal hot water or a heat pump water heater.

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For the moment, however, let me tell you about one of the really cool aspects of our hot water system. Think about what happens when you take a shower. Hot water pours over your body and disappears down the drain. All that energy goes into heating the hot water, but most of the energy is immediately waisted down the drain. Enter the Drain Water Heat Recovery (DWHR) pipe: a drain pipe that recovers most of the heat in the water flowing down the drain and magically transfers it back to the inlet of the water heater. The operating principle is similar to that of the HRV.

LED lighting saves electricity

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LED lighting represents a dramatic improvement in lighting technology, providing higher efficiency than incandescents, better color than fluorescents, dimmability and cost savings over the ridiculously long 40 year life of the bulb. Like most energy efficient options, the upfront costs are high, but you save money in the long run. We are outfitting the house with PAR30 (short neck) LED track lights. These bulbs are larger than your standard GU10 or MR16 halogen replacement track light bulbs, but they provide more light, are cheaper and are more efficient. A 12 Watt PAR30 LED replaces a 75 Watt halogen bulb, saving an amazing 84%!

Other cool features

Check back here to find out more about the other fascinating energy saving features of the Potwine Passive House, including:

  • An efficient box-shape building structure that retains heat extraordinarily well
  • A bunch of clever space saving architectural elements that make a small home appear more spacious
  • A 4kW solar photovoltaic (PV) array that will provide 100% of energy
  • Tankless on-demand water heaters from Stiebel Eltron, providing instantaneous hot water that never runs out, all in a tiny package at a low cost
  • An efficient Fujitsu heat pump, providing heating or cooling in one unit, at an efficiency more than two times that of a conventional heating system
  • An efficient heat pump dryer, more than twice as efficient as a conventional dryer
  • An efficient induction stovetop that boils water faster (while using less energy) than any other stovetop
  • An efficient steam oven that will cook a whole chicken in 20 min!
  • A recirculating range hood from Vent-a-hood
  • An eMonitor energy monitor that tracks the electricity usage of every circuit in the home

It’s not just a bunch of cool gizmos

Overall, I want to point out that the home is not just a bunch of really cool technological gizmos. It’s a fundamentally new approach to assembling a building. Beginning with the concept of using solar heat, most of the other features derive from this simple first step: a lot of insulation and a tight building envelope to hold in the heat, an HRV to bring in fresh air without losing heat, and a concrete slab to store the heat for later. The second important aspect is the elimination of fossil fuel combustion in favor of electricity. It just so happens that things that use electricity are way more efficient than things that burn fossil fuels. We benefit from this increased efficiency when we install the PV system, which will be much smaller than it would have been without all the super efficient components listed above. In a nutshell, it’s a smarter, more holistic approach. That’s how we expect to achieve a home that uses 8 times less energy than the typical Massachusetts home.